INTRODUCTION
COMPANY ACTIVITIES
Mechanical Construction
• Pipeline and flow lines construction
• Piping Network Fabrication and Installation
• Mechanical Equipment Installation
• Tank fabrication and installation
• Welding Technology (Preparation & qualification of WPS & PQR)
3.2 Electrical Construction, Test and Commissioning
• Substations (GIS & AIS)
• Power plant,
• MV & LV systems
• Transmission lines
3.3 Instrumentation & Control systems
• Installation of instruments & Control systems.
• Test and Commissioning
• Calibration (On line Calibration, Testing and Calibration of Field Instruments)
3.1.4 TANK FABRICATION AND INSTALLATION
CONSTRUCTION CAPABILITIES
Fixed roof or open top flat bottom storage tanks built to API-650, sized from 100 M3to 68,000 M3 or more.
Fixed roof flat bottom low pressure tanks built to API-620; 55 M3 and up. Silos or hoppers for granular products, 200 tons capacity to 5,000 tons or more.
Fire protection water storage tanks, built to NFPA or FM specifications; 20,000 M3 and up.
Repair, relocation, or structural modification of welded steel tanks. In house plate rolling capacity is 2 3/8 ” x 10′ wide x 50′ long plate 1″ thickness capability
Our primary emphasis is field erected welded steel flat bottom. Including all related:
• Miscellaneous shop fabrication of appurtenant items
• Internal or external steel floating roofs
• Concrete slab or ring wall style tank foundations
• Cleaning & painting required to line or exterior coat tanks
• Mechanical valve & piping needed to connect tanks to operating system
• NDT work and Hydro testing
• Electrical work, testing, degassing, stress relief, tank strapping
• Instrumentation work (pressure, temp, level gauges and transmitter) calibration
We have designed engineers for pressure vessel, heat exchangers and storage tank according software
CademPVD is the most intelligent and easy to use CADEM software for the mechanical design of pressure vessels, storage tanks, heat exchangers, reactors, agitators, mixing vessels. It is an integrated software which covers various national & international design codes.
– the saddle dimensions are completely decided and designed by the software itself.
– Changing the Shell ID and Shell Length also automatically redesigns the saddle with a click.
Gas Filter View a Short Vertical Pressure Vessel Design Demo (Estimated Time: 8 min)
– The body flange is completely designed by the software itself. All parameters such as the Flange ID, Flange OD, PCD, Number and Size of Bolts, Gasket ID and OD are completely decided by the software itself.
RV-01 – Reaction Vessel with Agitator Shaft View a Reaction Vessel with Agitator Shaft Design Demo
(Estimated Time: Short Version – 10 min, Long Version – 30 min)
The agitator shaft is completely designed by the software itself. The software also selects the bearings.
BEM Type Heat Exchanger – Condenser View a Heat Exchanger Design Demo (Estimated Time: 12 min)
The tube sheet is completely designed by the software itself.
35 Years of equipment design experience captured, polished, compacted and is now ready for transfer to designers, fabricators & plant engineers.
Intelligent – Works with Minimum Inputs
Generates Final Design at the Estimation Stage
Inbuilt Intelligence – Easy, Optimized and Speedy Design of Equipment
The inbuilt intelligence of CademPVD enables design of equipment with unparalleled speed and ease.
The software package supports the concept of a model, where the user defines the main features of the model such as shell with specified length and diameter, top torispherical and bottom conical heads, shell manhole and other components. The dimensions of the top torispherical and bottom heads have a direct relationship with the shell diameter. Similarly, the manhole neck thickness and the reinforcement pad thickness have direct relationship with the shell diameter and thickness.
In case, the user changes the diameter of shell and redesigns the model, the effect will be reflected on all other components. If the required input data are not provided, where possible, the software uses best possible estimates for these data values. The software decides on the method of calculation and code clauses to be applied based on input data and selected design code. The user can build common required models and save such models in the database. If there is a similar process equipment requirement, the user can retrieve the existing model, change bare minimum parameters and generate a new design.
The user can specify the design data in a common design data input dialog. This data is then used globally in the design of the model and thus all components. This reduces the user interaction. And, in case the user makes changes in design data and redesigns the model, the resulting effect is reflected on all the components. Thus the user can study the behaviour of the model under various conditions easily.
Store Multiple Equipment in a Single Project File – Ease of Organization
The software provides for the concept of a project wherein the user can define a project consisting of number of equipment. The user can open or create multiple number of such projects consisting of multiple equipment and work on them simultaneously.
All the equipment defined in one project can be saved in to a single project file, thus reducing the burden of tracking the model files on the hard drive. The user has the option of designing one or all of the equipment in a single project or all the equipment in all the projects with a single mouse
.
Automatic Code Compliance: Generation of Designs and Other Calculations
The package performs calculations for various components of the equipment. Each component is designed to meet the requirements of the selected design code. Based on the user input and the components, appropriate code clauses are applied and design calculations performed. The package performs design calculations and selects thicknesses and other dimensions for each component of equipment meeting multiple design conditions namely Operating, Design1, Design2, Start-up, Shut-down, Upset, Hydrostatic, Pneumatic etc. under both corroded and uncorroded conditions in a single click.
Quick and Detailed Cost Estimation and Material Take-Off
It has three different features for equipment costing
1. Quick costing based on weight basis and labor rate.
2. Detailed costing accounting for all operation costs and material wastages.
3. Exporting the entire equipment BOM for user method of costing.
The material rates, labor rates and other information are entered on the fly while performing costing and are saved in to the database. These saved data are automatically made available for costing of the next equipment, saving users time and efforts.
Inbuilt Databank – No Need of Compiling Inputs Externally
The package automatically accesses the built in databank of over 3000 ASME material along with their properties like allowable stresses, yield strength, modulus of elasticity, thermal expansion coefficient, and thermal conductivity and has direct access to the various code charts from within the software package.
The software also has inbuilt dimensional standards for various components like Pipes, Flanges, Nuts, Bolts, etc. The database also covers items like Bearings, Flexible Couplings etc. that are required in the design of Agitator Shaft for Mixing Tanks & Reactors.
It also has all the details pertaining to various standard assemblies like Lug Supports, Saddle Supports, Anchor Chairs, Lifting Lugs etc. suitable for various sizes of Pressure Vessels, Heat Exchangers, Columns, Chimneys, API Storage Tanks etc.
This totally eliminates the headache of compiling input externally.
Material Specs – Quickly Apply Materials To All Components
The software provides a facility to define material specifications in the form of data sets consisting of M.O.C.s for various equipment components. Selecting a single named set will automatically apply materials for various equipment components in single click, thus saving lot of equipment design time. These material specifications can be applied/selected for any model, thereby simplifying the process of material selection. The user has the option to add or alter material sets to meet his requirements.
Design Reports – Professionally Documented Calculations
The package provides detailed design calculations with relevant code clauses and formulae. It has the optional facility of printing output on paper or saving the designs into named files. The output of the software is in the form of html sheets. These design outputs can be checked easily by any engineer / third party consultants, manually. Thus approval of designs can be obtained quickly. This automatic generation of high quality documentation supports ISO process at customer’s end.
Technical Details
TECHNICAL FEATURES: EQUIPMENT DESIGN
1. Design of Multiple Equipment under Multiple Design Conditions namely Operating, Design1, Design2, and Start-Up, Shut-Down, Upset, Hydrostatic, Pneumatic Etc. under both Corroded and Un-Corroded Conditions in one single mouse click.
2. Design of Heat Exchanger Components as per Part UHX of ASME Sec. VIII Div.1
3. Coverage of Design Codes such as API 650, API 620 Etc.
4. Incorporating Multiple Wind and Seismic Codes.
5. Multiple Equipment Designing Facility.
REPORT GENERATION FEATURES
6. Automatic Generation of Bill of Material.
7. Quick Costing and Detailed Costing Feature.
8. Documenting all Design Reports to Meet the Requirements of TPA / TPI.
9. Extending Material Properties Database to Cover Over 3000 Materials.
The Software Covers various National & International Design Codes as Mentioned here below:
Pressure Vessel Design As Per ASME Sec. VIII Div 1 (Latest Codes).
Design of Supports and Local Load Analysis (WRC-107, WRC-297).
Heat Exchanger Tubesheet & Bellows Design as per ASME Sec. VIII Div 1 (Latest Codes).
Heat Exchanger Tubesheet & Bellows Design as per TEMA (Latest Codes).
Other Heat Exchanger Requirements as per TEMA (Latest Codes).
Design of Storage Tanks as per API 650 and API 620.
Design of Floating Roof – Pontoon Type and Double Deck Floating Roof (DDFR).
Process Column Design as per H.H. Bednar.
Agitator Shaft Design, as per EEUA.
Chimney Mechanical Design as per IS6533.
Chimney Sizing (Evaluation of Diameter and Height).
Pipe Line Sizing for Flow and Pressure.
Agitator H.P. Calculation Module.
